TECHNOLOGY OF AUTOMOBILE COMPONENTS MANUFACTURE

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About the Book - TECHNOLOGY OF AUTOMOBILE COMPONENTS MANUFACTURE

Contents

Ch 1 Introduction •Ch 2 Automotive Industry – Key Players across the Globe •Ch 3 Indian Automobile Industry •Production •Domestic Sales •Exports •Auto Components Industry               •Exports of Auto Components •Major Players in the Automobile Sector (in India) •Ch 4 Internal Combustion Engine •Operation •Gasoline Ignition Process •Diesel Ignition Process •Principles of Operation •Piston Controlled Inlet Port •Reed Inlet Valve •Rotary Inlet Valve •Crossflow Scavenged •Loop Scavenged •Uniflow Scavenged •Power Valve Systems •Stepped Piston Engine •Direct Injection •Two Stroke Diesel Engines •Lubrication •Reversibility •Nonpoint Source Pollution •Four Stroke •Two Stroke •Cold Weather and Diesels •Fuel Injection in Diesel Engines •Mechanical and Electronic Injection •Common Rail Direct Injection (CDRI) •Types of Diesel Engines •Modern Diesel Engines •Ch 5 Auto Components •List of Automobile Components •Description of different Autocomponents •Ch 6 Brake Systems •Disc Brake, Drum Brake, Brake Lining, Brake Shoe •Master Cylinder •Brake Fluid •Brake Lines •Disk Brakes •Drum Brakes •Use of Traction Control •Traction Control in Cornering •Risk Compensation •Design and Selection of Components •Ch 7 Clutch System •Wet and Dry Clutches •Clutch Operation in Automobiles •Non-powertrain Clutches in Automobiles •Clutch Operation in Motorcycles •Single Plate & Multi-Plate Friction Clutches •Aviation Applications •Stall Speed •Slip •Turbulence •Ch 8 Catalytic Converter •Technical Details •Diesel Engines •Oxygen Storage in Three-way Converters •Ch 9 Automobile Bearings •Ball Bearing •Roller Bearings •Thrust Bearing •Other Types •Bearing Failure •Constraints and Trade-offs •Ch 10 Battery, Battery Charger, Battery Cables & Battery Terminals •Battery •Corrosion •Battery Defects •Glossary of Terms •Terminal Voltage •Additives •Maintenance •Manufacturing Process •Grid Materials •Active Materials •Recycling the Old Battery •Manufacturing Process •Ch 11 Automotive Wheels •Advantages of Aluminum Wheels over Steel Wheels •Manufacturing Process •Wheel Size •Ch 12 Drive Shaft •Ch 13 Transmission •Multi-ratio Systems •Manual Transmission •Comparison of Manual and Automatic Transmissions •Ch 14 Suspensions & Steering & Shock Absorbers •Idler Arms •Motor Mounts •Pinions •Pitman Arms •Shock Absorbers •Vehicles Suspension •Magnetic Effects •Suspension Springs •Suspension Beams •Transmission Mounts •Components of Automobile Steering Parts •Steering Parts •Steering Mechanism •Power Steering •Safety •Ch 15 Nuts and Bolts •Bolts and Nut Thread •Indian Standards for Raw Materials •Rivets •Nuts •Bolts •Raw Materials •General •SAE Standards for Mechanical Characteristics of Fasteners •Process of Manufacture•Heat Treatment of Steel Fasteners •Ch 16 Radiator: Radiator Cap (Pressure Cap) Radiator Grille, Radiator Shroud •Radiator Construction •Coolant Pumps •Heater •Temperature Control •Car Cooling Systems •Liquid Cooling •Air Cooling •Plumbing •Water Pump •Engine •Radiator •Pressure Cap •Radiator Grille •Radiator Shroud •Thermostat •Fan •Heating System •Ch 17 Headlights Ignition Circuit Lighting Circuit •Lighting System of a Motor Vehicle •Forward Illumination  •Headlamps •Auxiliary Lamps •Spot Lights •Conspicuity Devices •Retroreflectors •Front Position Lamps (parking lamps) •Dim-Dip Lamps (UK Only) •Rear Position Lamps (tail lamps) •Rear Registration Plate Lamp •Sidemarker Lights •Daytime Running Lamps •Rear Fog Lamps •Signalling Devices •Trafficator •Side Turn Signals •Electrical Connection & Switching •Turn Signal Colour •Sequential Turn Signals •Hazard Flashers •Stop Lamps (brake lamps) •Centre High Mount Stop Lamp (CHMSL) •Rationale •Placement •Reversing Lamps •Convenience Lights •Ornamental Lights Taxi Displays •Construction and Technology •Mechanics •Design & Style •Hidden Headlamps •Compatibility with Traffic Directionality •Use in Daytime •Construction, Performance and Aim •Regulations Worldwide •Environmental Impact •Optical Systems •Projector (Polyellipsoidal) Lamps •Light Sources •Burner and Ballast Operation •Advantages •Disadvantages •Dynamic Headlight Beam Control •Lens Cleaners •Ch 18 Piston, Rings and Wrist Pin •Process of Manufacture •Wear Due to Piston Side-load •Fitting New Piston Rings •Ch 19 Crank Shaft •Design •Bearings •Piston Stroke •Engine Configuration •Engine Balance •Machining •Fatigue Strength •Hardening •Counterweights •Ch 20 Windshield:Windshield Washers Windshield Wipers •Safety •Other Aspects •Repair •Ch 21 Valves: Valve Cover, Valve Lifter, Valve Springs, Valve Ports, Valve Seals •Valve Cover •Valve Lifter •Valve Springs •Valve Ports •Valve Seals •Ch 22 Miscellaneous •Engine Operation •Basic Function •Detailed Function •Various Injection Schemes •CRDI •Principles •Seat Belts and Air Bags •Air Bag •How Airbags Work •Muffler & Catalytic Converter •Spark Plug •Operation •Parking Brake •Torsion Bars •Alternator or Generator